Category: Troubleshooting


A client sent me fabric to embroider.  Velvet.  I have not met a velvet I cannot embroider…until now.  I have worked with a huge array of different stretch velvets, microfiber velvets, cotton velvets, very plush velvets, silk velvets (my least favorite for embroidering, let alone sewing no matter how beautiful it is), and the longest haired velvet I have EVER encountered!  But this was the most difficult, so there was much snarfing here the past few days as I tried to figure this out.

They interfaced, stabilized, and marked the fabric perfectly!  Perfectly.  Sent me a perfectly finished piece for the testing I always do before I set upon the actual dress pieces.

The first test sucked.  Look at this puckering!  Erg!!

erg by you.

The second test was still bad even though I steamed the hell out of it at the risk of leaving marks and even tried to pull it apart which did not happen without some effort:

DSCN0784 by you.

So frustrating,  I try to keep costs down, but this was looking like I was going to have to purchase a variety of stuff to try to solve this problem.

I went back and forth about asking my fellow dressmakers for help because I was sure I was just going to have to bite the bullet and re-do the whole thing, but I posted my dilemma to my Taoknitter forum just in case.  Well, Katherine reminded me I might need to change the needle (which I did) and suggested I might want to try an adhesive spray even though I avoid the stuff like the plague because it sets off exploding migraines.  I was ready to buy the stuff.  Then maid2feis chimed in (she never posts her real name, so I won’t post it here either) to suggest that I use a fusible webbing to get the interfacing to stick…………………there is a reason I love those women on the forum!!!  It worked!!!!

DSCN0785 by you.

Thank goodness!  And thank you maid2feis!!!!!!!!!!

Now, I am still not sure why this velvet was so difficult.  It did not look or feel any differently than any other stretch velvet I have encountered.  The fusible cotton interfacing looked the same.  But none of it adhered the way I am used to.  After really fusing, steaming the test piece, all of the glue was gone from the interfacing, but it did not stay stuck to the velvet.  The velvet really did not seem to be any different than any I have used, but it was like teflon in terms of the adherence of the interfacing…it must be the velvet, yes?  Are they including teflon in the mix these days as a stain resistor?  Is there a new polyester out there that resists fusing?

Well, Mistyfuse came to the rescue.  Interestingly, I could still pull the velvet off the now Mistyfused interfacing, but it was much more difficult, and it stood up to the embroidery.  Weird

Isn’t it time for velvet to bow out of Irish dance dresses?  I’m ready.

So there I was, working on some shawl patches for a client.  Beautiful silk velvet…I would be happy in silk velvet sheets.  I was using the sticky back stabilizer in my hoop because these are patches, so everything was prepped the way I always do, the topper was doubled, all was basted into place…and 20 stitches in, the thread breaks.  I re-thread the machine, rub the needle with some silicon to help things along, and re-start.

15 seconds later, the thread breaks again.  I fix it, re-start…10 seconds later it breaks again.  My ears are starting to steam mainly because every time a thread breaks, my machine BEEPS & BEEPS & BEEPS in a high pitched tone that drives me insane.  Just so this blog does not become x-rated, suffice it to say that my frustration hit dangerous levels and I almost knocked that machine through the wall.

Why was this happening?  Well, because I was embroidering on SILK velvet on top of sticky back.  The silk shed more fibers than anything I have ever used and it also picked up huge amounts of the gummy stuff so that every few seconds, I had a ball of stuff at the top of a thoroughly coated needle and the machine would have a fit.  I cleaned it out top to bottom to no avail.

I resigned myself to standing there, in front of my machine, taking deep, cleansing breaths, swearing up a blue streak as these little patches that should have taken 30 minutes tops, including fabric trimming, took me 2 1/2 hours.

That same day, I get an email from Colleen Murphy.  I had just sent her some designs for her daughter’s dress, and because she was having to re-hoop for a big bodice design, she was using sticky back…and her thread was not only breaking, it was shredding!  The dressmaking gods were in a really bad mood.

I called Susan.  I am thinking there has to be a way around this, that there has to be a way to coat the needle with something that will repel the gummy silk lint and help Colleen.  Susan and I start tossing it around, and suddenly, Susan says, “Waxed paper.”  Ooo.  Was this another genius moment?

She and I talk a bit about whether or not to use it on top or the under the sticky back, but I do not remember now if we came to a conclusion.

I write Colleen back with several suggestions, including the waxed paper idea.

She writes back to say it worked beautifully.  Her thread stopped breaking and shredding.  I was psyched because I was prepping a big skirt job using what looked, felt and behaved like more silk velvet.  Colleen used it on top of her solvy topper, so I asked her if it left any tiny pieces.  She said no, that she was happy with the way it looked.

First thing I have to do is make two long appliques for a belt for this dress which meant I had to trim this velvet which was going to leave all sorts of silk fibers everywhere which was really going to test this waxed paper theory.  I took a breath, put the waxed paper over the solvy topper, and began.

The first applique, after trimming, stitched out without a single break.  15 inches of dense stitching with metallic thread…45 minutes of non-stop embroidering.  I was stunned.  There is always a break or two, sometimes more with metallic threads.

The next applique only stopped once.

Here they are:

11 by you.

And Colleen was right, the paper just came right off, no bits.

So, I do a test for the skirt design using a different velvet, but I use the waxed paper anyway, just to see what happens with this design.  Here are pics of the process:

Waxed paper over the solvy, basted in place – 6 by you.

Stitching out beautifully…not a single break – 7 by you.

Finished design, paper beautifully perforated – 8 by you.

Tearing it off first – 9 by you.

But this time, there are little bits that I cannot overlook – 10 by you.

See the “rough” edges?  I start to pick all of those off, but I know that if I have to do this on 13 separate pieces of embroidery on this skirt, I might lose my mind.  This will make me very cranky.

I contemplate putting the waxed paper under the sticky back, but something tells me that might be a moot point.  So, what if I put it on top of the sticky back?  But then why use sticky back at all since it won’t be serving its purpose of anchoring the fabric in place so I can hoop it according to the placement lines on the skirt?

So I try it this way:

(See the end of this post for simpler instructions if the thought of being this ANAL makes you twitch!)  Around the design area, I added extra placement lines that were then stitched out onto the sticky back –   5 by you.

Using half the design template, I cut pieces of waxed paper – 7 by you.

I laid a piece on one side of the central placement line – 8 by you.

…and the second half on the other side – 9 by you.

I left an open area of sticky between the 2 pieces – 10 by you.

Why?  Because I did not want my center line to slip around as I was placing the fabric on the sticky back.  I also had the sticky exposed around the design area to hold the fabric as well.

So, I stitched out the design…with no breaks, no huge lint and gum build up – 3 by you.

And I am doing a little jig around my embroidery room –4 by you.

I ripped off the solvy fast to get this pic, so there are a couple of pieces, but it looks great!  Much better!

Is it more work?  Yep, but sitting there pulling all the ittybittyteenytiny pieces of waxed paper off would take me WAAAYYYY longer.

Yeah, genius moment, Susan.

UPDATE:  I could not continue to be this anal, so now I just hoop a length of waxed paper under the sticky back, and off I go.  In fact, because I have now found the best sticky back ever (strong and thicker) I do not always use a tearaway as long as the fabric is fused with a good woven cotton.  Works beautifully!

Ok,  pic of the first test:

(One of these days I will really learn to use one of my photo software packages so I can make pics like this the best they can be, but no time now.  So sorry that they are not perfect.  And yes, there are pieces of thread that I did not trim…it’s a test!!))

The youngest diva and I stood there and watched a lot of this stitch out.  You would think it was all magic the way we become so fascinated.  I would be lying if I said my attention to it is purely professional as I am just as excited watching the stitches take shape as my 8 yr-old is, but I do also learn a lot about the designs and things I need to fix by watching the machine do its thing.

If you look closely at the above pic, you can see some rippling, some shadows, and off-kilter lines.  Why?  Because I got lazy, and I still needed to adjust some stitch densities.  My laziness means I did not prep the fabric the way I would the actual dress pieces, so the fabric could not stand up to the stitches which caused a lot of rippling and nap diving (burrowing into the velvet) even though I still used a topper.  My bad…however, I think that may also have helped to make it very clear where I still needed to adjust stitch densities and satin stitch widths.

A bit closer here:

  This one gives a sense of how small this all is as you can see some microscopic dust (a decorating choice in this house), and the weave of the velvet!  You can also see how off center things got because I did not stabilize well enough.  You’d think I was a rookie…

So, I spent a few hours re-working the designs, checking and adjusting every line and shape…I dreamed all night long that the blue feathers on the eagle kept growing and changing and re-swirling different directions.  Do you think my embroidery dreams are evidence of psychosis??

My embroidery hubris made me take my next test a bit more seriously.  I interfaced the velvet first with a woven fusible then fused Decorbond to that.  After I hooped my sticky back, I then used a heavy duty tear away behind that…I contemplated using 2 layers of the tear away, but worried that might have been an overkill that would cause skipped stitches.

This test was much better all the way around.

There are still some shadows from the nap of the velvet, but no rippling or nap diving.  All of the braid lines stayed lined up though I still went back into the design files to make the satin stitch even just a bit wider to try to fill in the remaining gaps between the satin stitch columns and the back stitch outlines.

Here is the eagle that haunted my dreams:

The winged lion:

The gryphons and a braid:

The nessies:

Bodice front with the birds, serpent braid, and red braids…you can see clearly here that the satin stitch inside the braids needs to be wider…that just bugs me!

And lastly the vertical braids which also got a bit more tweaking after this:

I sent the test piece off to Colleen who will see the family that wants the reproduction at a feis this weekend…is it CNY?  Colleen called me when she got it this afternoon, and she was as excited as I am about this little thing!  So nice to hear her voice.  One of these days I hope I get to meet some of my fellow dressmakers in person…such great people!

ETA:  More curve on the learning curve!  We decided to use a gold metallic in place of the tan thread in the designs.  It was a particular kind of metallic from Madeira meant to be strong.  Yeah…so freaking strong that my machine would not cut it so this is what the stitch out looked like!

3 by you.

Yuck, boo, hiss!!!  No time to find a similar color in a different thread, so I went back in to re-do the embroidery sequence.  Thank goodness I consider this kind of challenge to be FUN!!

I wrote about the beginning of this journey here:  Newest Endeavor